Manufacturing

Manufacturing Solutions

Built for the Mission

X Technologies provides quality-driven manufacturing, integration, repair, and production support for mission-critical electronic and electro-mechanical systems. From prototypes and First Article units to build-to-print production and sustainment, our manufacturing team delivers dependable solutions built around customer requirements, technical data, and demanding operational environments.

From Prototype to Production

Our manufacturing capabilities support circuit card assemblies, cable harnesses, adapter assemblies, flight-line support equipment, Automatic Test Systems, Test Program Sets, and other specialized electronic and electro-mechanical systems.

What We Build

Manufacturing Capabilities

X Technologies supports manufacturing requirements ranging from prototype development and First Article builds to production, integration, testing, repair, and sustainment.

01

Build-to-Print Production

Production of electronic and electro-mechanical systems from approved drawings, specifications, bills of material, and Technical Data Packages.

02

ATS & TPS Manufacturing

Specialized manufacturing and integration supporting Automatic Test Systems and Test Program Sets for mission-critical applications.

03

Cable & Harness Assemblies

Fabrication and assembly of custom cables, wiring harnesses, interfaces, and related electrical assemblies.

04

Circuit Card Assemblies

Assembly and support of circuit cards and electronic assemblies using experienced technicians and established workmanship standards.

05

Electro-Mechanical Assembly

Manufacturing and assembly of specialized electrical, mechanical, and electro-mechanical equipment and subsystems.

06

Prototypes & First Articles

Rapid prototype development, First Article builds, qualification support, and controlled transition into production.

07

Integration & Testing

System-level assembly, integration, validation, acceptance testing, and verification against customer requirements.

08

Repair & Sustainment

Repair and sustainment support for electronic and electro-mechanical assemblies to help extend service life and maintain operational readiness.

Manufacturing Infrastructure

Purpose-Built for Quality Production

Our San Antonio manufacturing operation combines experienced personnel, controlled processes, specialized equipment, and quality management practices to support demanding aerospace and defense manufacturing requirements.

14,000 Sq. Ft. Manufacturing Facility
IPC Experienced / Certified Manufacturing Staff
AS9100D Quality Management Certification
ISO 9001:2015 Quality Management Certification
Production Lifecycle

From Prototype Through Sustainment

X Technologies supports the manufacturing lifecycle from initial prototype development through production, acceptance, delivery, repair, and long-term sustainment.

Prototype
First Article
Build-to-Print
Assemble
Integrate
Test
Deliver
Sustain
Production Expertise

Specialized Manufacturing Support

Our manufacturing team supports complex assemblies and systems where quality, traceability, repeatability, and mission reliability matter.

Electronic Assemblies

Circuit card assemblies, cable and wiring assemblies, adapter assemblies, electrical interfaces, and related electronic components and subsystems.

Electro-Mechanical Systems

Assembly and integration of specialized test equipment, flight-line support equipment, mechanical assemblies, enclosures, interfaces, and mission systems.

ATS & Test Equipment

Manufacturing, system integration, verification, and acceptance support for Automatic Test Systems, Test Program Sets, and specialized support equipment.

Proven Production Experience

Manufacturing in Action

X Technologies has supported production and delivery of specialized test and support equipment for U.S. Air Force and U.S. Navy programs.

USAF Test Equipment

TTU-595B/E PAVEWAY Field Test Set

Following engineering and obsolescence updates, X Technologies supported production of twenty-three field test sets, spare cables, updated drawing packages, technical orders, and First Article testing.

23 Production Units First Article Test Equipment
U.S. Navy V-22

Blade Actuator Test Set

X Technologies supports manufacturing and build-to-print production of the V-22 Blade Actuator Test Set, including obsolescence mitigation, product enhancement, validation, and acceptance testing.

28 Production Units Build-to-Print Acceptance Testing
U.S. Navy V-22

Mission Auxiliary Tank Test Set

Manufacturing support for the V-22 Mission Auxiliary Tank Test Set includes build-to-print production, product enhancement, obsolescence mitigation, validation, and acceptance testing.

5 Production Units Build-to-Print Validation
Quality First

Quality Built Into the Process

Quality is integrated throughout our manufacturing process, from incoming requirements and technical data through assembly, integration, testing, inspection, acceptance, and delivery.

  • AS9100D certified quality management system
  • ISO 9001:2015 certified quality management system
  • Experienced IPC manufacturing personnel
  • Assembly, soldering, crimping, and testing expertise
  • Technical Data Package verification and validation
  • First Article and qualification support
  • Validation and acceptance testing
  • Controlled production processes

Quality Management

AS9100D Aerospace Quality Management System
ISO 9001:2015 Quality Management System
IPC Workmanship Assembly, soldering, crimping, and testing
Verification & Validation Production, integration, inspection, and acceptance
Flexible Production

Prototype, Production & Sustainment

Our manufacturing capabilities are designed to support programs at multiple stages of the lifecycle, whether the need is a one-off prototype, a First Article unit, recurring production, repair, or long-term sustainment.

  • Rapid prototype fabrication
  • First Article units
  • Low and repeat production workloads
  • Build-to-print manufacturing
  • System-level assembly and integration
  • Production validation and acceptance
  • Repair and refurbishment
  • Lifecycle sustainment support

Need a Manufacturing Partner?

From prototypes and First Articles to build-to-print production, system integration, testing, repair, and sustainment, X Technologies provides manufacturing support built around mission requirements.

Talk With Our Manufacturing Team

Precision Engineering. Trusted IT. Program Support. Mission Ready.